Weaving Machine Digital Twin for Fault Prevention
topic
Weaving machine digital twins simulate shedding mechanism dynamics, weft insertion physics, and beat-up force distribution using multi-body dynamics models calibrated with accelerometer and force sensor data from physical machines, predicting fabric structure quality from loom settings and yarn properties, identifying setting combinations that risk warp breakage or fabric defects before physical trials, and providing virtual testbeds for new fabric construction commissioning.
Role
Reduces the warp preparation and fabric trial material wasted in conventional weaving process development by enabling virtual investigation of new fabric constructions and machine settings in simulation before physical implementation, with digital twin prediction accuracy for weaving stop rates and fabric quality parameters being validated against production data to ensure the simulation provides reliable guidance for physical process optimisation decisions.
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